新闻资讯
NEWS
In the hardware manufacturing industry, a small screw may seem insignificant, but it permeates the entire process of production, storage, and logistics. Traditional manual packaging of screws has become a "hidden burden" restricting cost and efficiency for hardware factories—prone to errors in manual counting, slow packaging speed, large space occupation, and persistently high loss rates... The popularization of screw packaging machines is now tearing open a breakthrough for hardware factories to reduce costs and enhance efficiency through "automation + intelligence."
Take a hardware factory producing 100,000 screws daily as an example: Traditional manual packaging requires 3-4 workers, with a monthly labor cost of 18,000–24,000 yuan (assuming a 6,000-yuan monthly salary per worker). More critically, the error rate of manual counting reaches 2%-5%. Once underpacking or overpacking occurs, it not only leads to customer complaints and compensation but also requires rework and material replenishment, adding over 10% to loss costs.
In contrast, a single screw packaging machine can replace 3-4 workers, with a daily packaging capacity of 150,000–200,000 screws (depending on the model), boosting efficiency by 3-5 times. Its built-in intelligent counting system (e.g., photoelectric sensing, weight detection) reduces the error rate to within 0.1%, cutting annual loss costs by 80,000–120,000 yuan. With a compact design requiring only 1-2㎡ of space, it also enhances storage and logistics efficiency. Comprehensive calculations show that a screw packaging machine can save hardware factories 150,000–250,000 yuan annually in labor, loss, and space costs, with an investment payback period of just 6-12 months.
Facing a market flooded with uneven screw packaging machine brands, how can hardware factories select a "cost-effective and reliable" machine? Guangdong Tianxuan Packaging Machinery Co., Ltd. (hereinafter referred to as "Tianxuan Machinery"), a veteran packaging machine manufacturer with 15 years of expertise in the packaging equipment industry, offers the answer.
Focused on packaging needs in hardware, electronics, and other sectors, Tianxuan Machinery has independently developed the "Intelligent Servo-Controlled Screw Packaging Machine" series tailored to screws, nuts, and other small parts. Its core advantages lie in three aspects: First, "high compatibility"—supporting screws/nuts with diameters of 1-10mm and lengths of 5-100mm, with model switching taking just 10 minutes; second, "strong stability"—adopting German-imported servo motors and Japanese Omron control systems, ensuring a 24/7 operation failure rate below 0.5%; third, "superior service"—with 20 after-sales service centers nationwide, offering 7×24-hour response, free installation, operation training, and lifelong maintenance. To date, Tianxuan Machinery has served over 500 enterprises in the hardware industry chain, achieving an overall energy-saving rate of over 40% for its equipment, solidifying its status as a "cost-saving benchmark" among packaging machine manufacturers in South China.
From manual to automated, from extensive to refined, the screw packaging machine represents not just a tool upgrade but a critical step for hardware factories transitioning to "refined production." Partnering with professional packaging machine manufacturers like Tianxuan Machinery enables rapid cost recovery while driving long-term growth through efficiency gains, reduced losses, and strengthened competitiveness. In an era of rising manufacturing costs, adopting intelligent screw packaging machines early is the key to seizing market initiative.
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